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Self-contained flaker
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- Contents
- Table of Contents
- Bookmarks
Table of Contents
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Table of Contents
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Important Safety Information
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Specifications
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Construction
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Electrical and Refrigerant Data
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Dimensions/Connections
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C-80Baj
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C-80Baj-Ds
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C-80Baj-Ad
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C-80Baj-Adds
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Installation Instructions
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Checks before Installation
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Location
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General
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Built-In Installation Site
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Door
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C-80Baj, C-80Baj-Ad
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A) Door Reversal
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C-80Baj-Ds, C-80Baj-Adds
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A) Overlay Panel Fabrication and Attachment
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Setup
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Electrical Connection
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Water Supply and Drain Connections
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Final Checklist
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Operating Instructions
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Important Notes about Usage
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Startup
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Maintenance
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Maintenance Schedule
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Cleaning and Sanitizing Instructions
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Storage bin Drain
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Condenser
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Optional Drain Pump HS-5061
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Preparing the Appliance for Periods of Non-Use
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Disposal
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Instruction Manual
Self-Contained Flaker
Models
C-80BAJ
C-80BAJ-DS
C-80BAJ-AD
C-8-BAJ-ADDS
hoshizakiamerica.com
Issued: 11-14-2017
Revised: 12-11-2017
Table ofContents
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Table of Contents
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Summary of Contents for Hoshizaki C-8-BAJ-ADDS
- Page 1 Instruction Manual Self-Contained Flaker Models C-80BAJ C-80BAJ-DS C-80BAJ-AD C-8-BAJ-ADDS hoshizakiamerica.com Issued: 11-14-2017 Revised: 12-11-2017...
- Page 2 Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance. Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056;...
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Page 3: Table Of Contents
IMPORTANT This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary. CONTENTS Important Safety Information .................... -
Page 4: Important Safety Information
Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property. WARNING Indicates a hazardous situation which could result in death or serious injury. - Page 5 WARNING, continued • The appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
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Page 6: Specifications
I. Specifications A. Construction Top Panel Ice Discharge Opening Bin Control Thermostat Bulb Scoop Holder Slope Magnet Catch Front Panel Control Switch Door Power Cord Louver B. Electrical and Refrigerant Data The nameplate provides electrical and refrigerant data. The nameplate is located inside the storage bin. -
Page 7: Dimensions/Connections
C. Dimensions/Connections 1. C-80BAJ... -
Page 8: C-80Baj-Ds
2. C-80BAJ-DS... -
Page 9: C-80Baj-Ad
3. C-80BAJ-AD... -
Page 10: C-80Baj-Adds
4. C-80BAJ-ADDS... -
Page 11: Installation Instructions
II. Installation Instructions WARNING • The appliance must be installed in accordance with applicable national, state, and local codes and regulations. • CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the storage bin. -
Page 12: Built-In Installation Site
2. Built-In Installation Site NOTICE • Do not let the weight of the counter rest on the appliance. • Do not install the appliance in a corner where the door will interfere with other equipment or where the appliance cannot be pulled out for service. Installation Space Model Height... -
Page 13: Door
C. Door 1. C-80BAJ, C-80BAJ-AD a) Door Reversal If you would like to reverse the door swing, follow the steps below. Otherwise, skip to section "II.D. Setup." 1) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out the bottom of the door slightly and gently remove the door from hinge (A). - Page 14 4) Remove hinge (B) from the right side of the appliance and the 2 filler screws from the left side. Attach the 2 filler screws to the right side and attach hinge (B) to the left side. See Fig. 4. 5) Rotate the top panel 180°...
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Page 15: C-80Baj-Ds, C-80Baj-Adds
2. C-80BAJ-DS, C-80BAJ-ADDS a) Overlay Panel Fabrication and Attachment IMPORTANT The overlay panel must be crafted by a professional cabinet maker to ensure quality results. (1) Parts Ensure that all parts required for the overlay panel assembly are contained in the accessories bag. - Page 16 (2) Overlay Panel Specification Use the specification that applies to your appliance (C-80BAJ-DS or C-80BAJ-ADDS) and the directions that follow to prepare your overlay panel. (a) C-80BAJ-DS C-80BAJ-DS Overlay Panel Specification Overlay Panel Height 29 17/32" (750 mm) Overlay Panel Width 14 13/16"...
- Page 17 (b) C-80BAJ-ADDS C-80BAJ-ADDS Overlay Panel Specification Overlay Panel Height 27 9/16" (700 mm) Overlay Panel Width 14 13/16" (376 mm) Overlay Panel Thickness 5/8" (16 mm) minimum; 3/4" (19 mm) maximum Overlay Panel and Door Weight (total) 20 lb. (9 kg) maximum...
- Page 18 Otherwise, the overlay panel cannot be properly fastened to the door. 4) Mount the door handle hardware. Hoshizaki recommends that the door handle hardware be mounted on the edge opposite of the door hinge side (optional hinge reversal is covered in step 6.
- Page 19 6) If you would like to reverse the door hinges, do the following: a) Contact your local distributor to purchase Hoshizaki Kit HS-0229. The kit contains "hinge (A)-left." b) Remove the 2 bolts securing the top panel, then lift it off. See Fig. 11.
- Page 20 7) Remove the bushings from hinge (C1) and hinge (C2) (the hinges attached to the door). See Fig. 16. 8) Remove the gasket from the door. See Fig. 17. Bushing Gasket Hinge Fig. 17 Fig. 16 9) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws provided.
- Page 21 (4) Attachment of Overlay Panel to Door 1) Fasten the sheet metal bracket to the overlay panel using the two M4×8 truss head screws provided. Snug the screws, but do not tighten. See Fig. 20. 2) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws provided.
- Page 22 7) Tighten the four M4×25 pan head screws installed in step 5. See Fig. 26. 8) Replace the door gasket in its proper orientation. Reinsert the bushings into hinge (C1) and hinge (C2) (the hinges attached to the door). See Fig. 27. Bushing Tighten the screws.
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Page 23: Setup
D. Setup 1) Position the appliance in the selected permanent location. 2) Level the appliance from side-to-side and front-to-rear by adjusting the feet. 3) Insert the 4 canoe clips included in the accessory bag into the upper and lower holes on the inside of the door opposite from the door handle. -
Page 24: Electrical Connection
E. Electrical Connection WARNING • Electrical connection must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or damage. • The appliance requires an independent power supply of proper capacity. See the nameplate for electrical specifications. -
Page 25: Water Supply And Drain Connections
• In areas where water damage is a concern, install in a contained area with a floor drain. • Water line installation to the appliance is not warranted by Hoshizaki. • Water-hammer issues must be resolved by a qualified plumber before installing the appliance. - Page 26 • For gravity drain installation, drain must have 1/4" fall per foot (2 cm per 1 m) on horizontal runs to get good flow. A vented tee connection is also required for proper flow. Extend the vent at least 12" (30 cm) above the drain outlet. •...
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Page 27: Final Checklist
G. Final Checklist WARNING CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the storage bin. 1) Is the appliance level? 2) Is the appliance in a site where the ambient temperature is within 45°F to 100°F (7°C to 38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around? 3) Have the shipping carton, tape, and packing material been removed from the appliance? Hasthe protective plastic film been removed from the panels? -
Page 28: Operating Instructions
• The appliance must be maintained in accordance with the instruction manual and labels provided with the appliance. Consult with your local Hoshizaki Certified Service Representative about maintenance service. • The appliance must be cleaned and sanitized at least twice a year. More frequent cleaning and sanitizing may be required in some water conditions. - Page 29 NOTICE • Protect the floor when moving the appliance to prevent damage to the floor. • If using the optional drain pump (HS-5061), test its operation every time the appliance is cleaned and sanitized. See "IV.E. Optional Drain Pump HS-5061" for details.
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Page 30: Startup
B. Startup WARNING All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage. NOTICE • If the appliance is turned off, wait for at least 3 minutes before restarting the appliance to prevent damage to the compressor. •... -
Page 31: Maintenance
IV. Maintenance The appliance must be maintained in accordance with the instruction manual and labels provided with the appliance. Consult with your local Hoshizaki Certified Service Representative about maintenance service. To obtain the name and phone number of your local Hoshizaki Certified Service Representative, visit www.hoshizaki.com. -
Page 32: Maintenance Schedule
A. Maintenance Schedule The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the appliance's environment, and local sanitation regulations. Maintenance Schedule Frequency Area Task Weekly Scoop Clean the scoop using a neutral cleaner. Rinse thoroughly after cleaning. Drain the Appliance Move the control switch to the "DRAIN"... -
Page 33: Cleaning And Sanitizing Instructions
1. Cleaning Solution Dilute 1.6 fl. oz. (47 ml or 3.2 tbs) of Hoshizaki "Scale Away" or Nu-Calgon "Liquid Ice Machine Cleaner" with 1 qt (1 l) of warm water. This is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the solution immediately after dilution. - Page 34 7) Make sure at least 10 minutes have elapsed since you poured the cleaning solution over the extruding head, then move the control switch to the "ICE" position. 8) Allow the appliance to make ice for 20 minutes, then move the control switch to the "DRAIN"...
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Page 35: Storage Bin Drain
5. Sanitizing Procedure - Final 1) Using a clean funnel and hose, pour 1 qt (1 l) of sanitizing solution over the extruding head. Allow the appliance to sit for 10 minutes before operation. 2) Move the control switch to the "ICE" position. 3) Allow the appliance to make ice for 20 minutes, then move the control switch to the "DRAIN"... -
Page 36: Condenser
D. Condenser Check the condenser once a year, and clean if required by following the steps below. More frequent cleaning may be required depending on location. WARNING Condenser fins are sharp. Use care when cleaning. 1) Move the control switch to the "OFF" position, then unplug the appliance from the electrical outlet. -
Page 37: Optional Drain Pump Hs-5061
E. Optional Drain Pump HS-5061 If the optional drain pump (HS-5061) is installed, test its operation at least twice a year as outlined below. Note that the pump has power even when the control switch is in the "OFF" position. NOTICE If the optional drain pump is not operating properly, it will adversely affect performance, component life, and warranty coverage and may result in costly water... -
Page 38: Preparing The Appliance For Periods Of Non-Use
V. Preparing the Appliance for Periods of Non-Use During extended periods of non-use, extended absences, or in sub-freezing temperatures, follow the instructions below. When the appliance is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position. - Page 39 14) Plug the appliance back in, then move the control switch to the "DRAIN" position. 15) Blow out the reservoir outlet hose using the compressed air or carbon dioxide supply. 16) Move the control switch to the "OFF" position, then unplug the appliance from the electrical outlet.
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Page 40: Disposal
VI. Disposal The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certified service personnel. - Page 41 618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.com 1A4911-011...
This manual is also suitable for:
C-80baj-dsC-80baj-adC-80bajC-80baj-adds
